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Geplaatst door skyma op 29-feb-12 14:02

Yes,your point is great, if you are intresting in injection molding,please scan the next.
The mold basically consists of a sprue, a runner, a cavity gate, and a cavity. The sprue is the channel located in the stationary platen that transports the melt from the plasticator nozzle to the runner. In turn, melt flows through the runner and gate and into the cavity. With a single-cavity mold, usually no runner is used, so melt goes from the sprue to the gate.
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For applications in operating range A, a valve with zero or negative overlap must be selected. Positive overlap cannot be used, since signals within the range of overlap are not transmitted and those outside the range can become garbled. When the closed-loop control of clamp functions is involved, the achievability of position control is the decisive criterion as to whether servo valves should be employed. Such control permits the positioning of a mold or ejector with a variation of only a few tenths of a millimeter. This is particularly desirable when inserts are placed in the injection molding or parts must be removed with precision.
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No screw produces a melt that is perfect in temperature, consistency, and viscosity. With the passing of time, however, melt performance has been improved with the use of better-quality controllable plastics, screw designs such as barrier screws, and different mixing actions. These have led to better melt uniformity, product performance, and repeatability in molding products (see the section on Perfection in Chap. 5). We are special in mannufacturing injection molding , the email: info@vulcanmold.com
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Geplaatst door skyma op 09-maa-12 14:03

When an empty hopper is not the cause of failure, plastic may have stopped flowing through the feed throat. If the feed throat is overheated, or if startup has been followed with a long delay, sticky plastics can build up and stop flow in the hopper’s throat. Plastic can also stick to the screw at the feed throat or just forward from it. When this happens, plastic just turns around with the screw and effectively also seals off the screw channel from moving plastic forward. As a result, the screw is said to be bridged and stops feeding the screw.
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Back molding, or low pressure injection molding, resembles the decorating method for bonding material to an injection-molded exterior part during the molding operation. A bond develops where the hot melt adheres to the second material, producing an exterior or cover laminate. The second material can be a decorative flat or shaped film or sheet, fabric, or aluminum foil placed in the mold prior to injecting the plastic melt, usually at low pressure, using standard or slightly modified IMMs. We are special in manufacturing injection molding, the email: info@vulcanmold.com
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Grafting is a deposition technique whereby plastics can be bonded to a wide variety of other materials. Grafting of two dissimilar plastics often involves a third plastic whose function is to improve the compatibility of the two principal components. The compatibilizer material is a grafted copolymer that consists of one of the principal components and is similar to the other component. The mechanism is similar to that of having soap improve the solubility of a greasy substance in water. The soap contains components that are compatible with both the grease and water.
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Molding plastics under variable humidity conditions can cause serious problems during production. Optimum mold-cooling temperatures produce condensation on the mold surface that can damage molds and ruin critical parts. Cycle times, scrap parts, labor man-hours, and energy expense must all be analyzed to show how much this condensation problem affects the entire molding operation all the way from the sales through shipment to the bottom line in accounting.                                     
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Geplaatst door skyma op 14-maa-12 12:03

Yes, your point is great; if you are interesting in injection molding, please scan the next.
Tradeoffs exist between coming up with a new design and providing incremental improvements to an existing plastic mold. A new design usually avoids constraints imposed by the incremental approach, but it can be costly in time and resources. If one continues the incremental approach too long, the entire concept runs the risk of becoming obsolete.                                   
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